The U.S. Environmental Protection Agency’s (EPA) energy guide, Energy Efficiency Improvement and Cost Saving Opportunities for the U.S. Iron and Steel Industry, discusses energy efficiency practices and technologies that can be implemented in iron and steel manufacturing plants. This guide provides current real world examples of iron and steel plants saving energy and reducing cost and carbon dioxide emissions.
Airtight EAF Process
In EAF operation, there is a large amount of air ingress: around 30 000 Nm3 in a standard EAF of 150 ton steel with a heat duration of 1 hour. This air is at ambient temperature, the N2 content and the non-reactive oxygen are heated in the furnace and exit with the fumes at high temperature, resulting in significant thermal losses. Airtight furnace has been assessed to be of potential benefits. With airtight operations, about 80% of the savings can be attributed to a reduction of energy losses in the fumes. The remaining 20% are accounted for by reduced thermal losses due to a reduced elaboration time.
Development Status | Products |
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Commercial
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Airtight EAF ProcessCosts & Benefits
Parent Process: Electric Arc Furnace | |
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Energy Savings Potential |
Energy savings are estimated to be around 110 kWh/t-steel (Worrell et al., 2010. p. 95) |
CO2 Emission Reduction Potential |
Significant emissions reduction can be expected due to reduction in energy consumption. |
Costs |
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