Charcoal Use

Charcoal use in small- to medium-sized BFs is common Brazil.  Charcoal in has a lower mechanical stability, much lower ash content and much higher volatile material content (20 – 35%) than coke. The use of charcoal in large blast furnaces is limited due to its low mechanical resistance. Charcoal in BF reduces CO2 substantially, provided charcoal is produced sustainably.  However, the potential of this measure is limited to regions where charcoal can be made available in sufficient quantitites and reasonable costs. 

Development Status Products
Commercial
iron

Charcoal UseCosts & Benefits

Parent Process: Blast Furnace System
Energy Savings Potential

The most efficient Charcoal-fired BF at Acesita used 16.2 GJ charcoal/t pig iron. However it does not result in significant energy efficiency gains.

CO2 Emission Reduction Potential

In Brazil, CO2 emissions from charcoal-based steelmaking was 0.30-0.55 t CO2/t steel in 2005, as compared to 0.92 t CO2/t-steel of coal based production (IEA, 2007. p.123)

Costs

Charcoal accounts for 40% of Pig-Iron costs in charcoal based BFs.

Charcoal Use Publications

Social and Environmental Consequences of Pig Iron Production in the Eastern Brazilian Amazon