Comelt

The Comelt furnace is an EAF on a DC basis with side electrodes provided by VAI. In most cases the furnace is featured with four slanted electrodes. It results in electric energy transmission by four inclined DC arcs. The essential advantages are: high productivity (tap-to-tap times of less than 45 min), reduction of total energy consumption, reduction of electrode consumption (approximately 30%), complete off gas collection at all times and a reduction of off gas volume by up to 70%, reduction in maintenance costs due to a simpler plant design, reduced noise level by up to 15 dB(A) (Worrell et al., 2010. p. 93)

Development Status Products
Commercial
EAF Steel

ComeltCosts & Benefits

Parent Process: Electric Arc Furnace
Energy Savings Potential

Reduction of energy consumption of approximately 100 kWh/tonne is expected compared to the conventional EAF.

 

CO2 Emission Reduction Potential

Reduced energy consumption will eventually result in reduced emissions.

Costs

Maintenance costs would decrease due to a simpler plant design.

Comelt Publications

Energy Efficiency Improvement and Cost Saving Opportunities for the U.S. Iron and Steel Industry

The U.S. Environmental Protection Agency’s (EPA) energy guide, Energy Efficiency Improvement and Cost Saving Opportunities for the U.S. Iron and Steel Industry, discusses energy efficiency practices and technologies that can be implemented in iron and steel manufacturing plants. This guide provides current real world examples of iron and steel plants saving energy and reducing cost and carbon dioxide emissions.

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96