The U.S. Environmental Protection Agency’s (EPA) energy guide, Energy Efficiency Improvement and Cost Saving Opportunities for the U.S. Iron and Steel Industry, discusses energy efficiency practices and technologies that can be implemented in iron and steel manufacturing plants. This guide provides current real world examples of iron and steel plants saving energy and reducing cost and carbon dioxide emissions.
Contiarc Furnace
Contiarc furnace is fed continuously with material in a ring between the central shaft and the outer furnace vessel. The charged material is continuously preheated by the rising process gas in a counter-current flow. Simultaneously the material moves down constantly. Located below the central shaft is a “free-melting volume” in the form of a cavern. In Corniarc furnace reduces the amount of waste gas volumes considerably, thereby reducing hte energy use for flue gas cleaning. The electrode consumption is also aroun 0.9 kg/t less than conventional AC furnaces.
Development Status | Products |
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Commercial
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Contiarc FurnaceCosts & Benefits
Parent Process: Electric Arc Furnace | |
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Energy Savings Potential |
Energy losses are reduced by 220 kWh/t-steel as compared conventional furnace systems. Also electric power consumption reduces by 25 kWh/t-steel (0.091 GJ/t) due to reduced flue gas amount requiring cleaning. |
CO2 Emission Reduction Potential |
Waste gas and dust volumes are considerably reduced by the technology. |
Costs |
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