Development of a process to continuously melt, refine and cast high quality steel

In the continuous steelmaking process, three contiguous vessels connect the electric arc furnace (EAF) with the continuous casting process. They replace current batch ladle operations. The vessels are designed for fast, near-equilibrium reactions to ensure a large degree of control, productivity, and flexibility. They will also reduce maintenance in the oxidizing conditions of the EAF and the oxidizer, and in the reducing conditions of the reducer and finisher. The use of two vessels in series with similar near-equilibrium conditions allows for optimum refining and minimizes variations in fluid flow and composition (chemistry, inclusion). therefore it contributes to the reliability and flexibility of the process.

Development Status Products
Demonstration

Development of a process to continuously melt, refine and cast high quality steelCosts & Benefits

Parent Process: Electric Arc Furnace
Energy Savings Potential

A total of 10% energy savings will occur by reducing the energy needed for auxiliary operations. Savings of 20 kWhr/t in auxiliary energy are reported.

CO2 Emission Reduction Potential
Costs

Capital cost for the equipment is $35 million for a 1,000,000 tpy facility.

Development of a process to continuously melt, refine and cast high quality steel Publications

Final Technical Report: Development of a Process to Continuously Melt, Refine, and Cast High Quality Steel

28 July 2006

Page Number: 

1

Development of a process to continuously melt, refine and cast high quality steel Resources

Process to Continuously Melt, Refine, and Cast High Quality Steel

Sept 2005

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1-2