Efficient Tundish Heating

Tundishes are heated to reduce the heat loss of the molten steel, to avoid bubbles in the first slab at the beginning of the casting sequence, and to avoid degeneration of the refractory due to thermal shocks. Combustion-heated tundishes on average are only 20 percent efficient. However, with the installation of recuperative burners the efficiency can be increased.

Although earlier tundishes heated through electrical induction failed to generate enough heat to be effective in the manufacturing process, new methods have been developed to improve heating capacity. Tundishes heated by electrical induction have the potential to reach efficiency levels of 98 percent; however, the use of electricity may result in indirect energy losses in power generation. Use of unheated tundish is also shown to be a feasible option.

 

Development Status Products
steel

Efficient Tundish HeatingCosts & Benefits

Parent Process: Casting
Energy Savings Potential

In a US based plant, installation of recuperative tundish heaters reduced fuel consumption for tundish heating by 26%.  Total annual energy savings of the equipment is reported to be 1.05 TJ (Worrell et al., 2010. p. 97). 

CO2 Emission Reduction Potential
Costs

A recuperative tundish heater was intalled at a US based plant at a cost of $ 45 000 (Worrell et al., 2010. p. 97). 

Efficient Tundish Heating Publications

Available and Emerging Technologies for Reducing Greenhouse Gas Emissions from the Iron and Steel Industry

Page Number: 

23

Energy Efficiency Improvement and Cost Saving Opportunities for the U.S. Iron and Steel Industry

The U.S. Environmental Protection Agency’s (EPA) energy guide, Energy Efficiency Improvement and Cost Saving Opportunities for the U.S. Iron and Steel Industry, discusses energy efficiency practices and technologies that can be implemented in iron and steel manufacturing plants. This guide provides current real world examples of iron and steel plants saving energy and reducing cost and carbon dioxide emissions.

Page Number: 

97