April 2008
Finex Process
Finex is a fluidized-bed smelting reduction process, and is considered to be a more advanced form of Corex process. Its core plant consists a melter-gasifier – which melts the DRI and gassifies the coal – and a series of successive fluidised beds that reduce ore fines to DRI. The technology utilizes fine ore and non-coking coal. Iron ore is first pre-reduced in fluidized-bed reactors by reducing gas coming from melter gasifier. Subsequently, hot metal is produced in the melter gasifier. Coal and oxygen are supplied in the melter gasifier.
Development Status | Products |
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Commercial
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iron
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Finex ProcessCosts & Benefits
Parent Process: Smelting Reduction | |
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Energy Savings Potential |
Coal consumption of the process is less than 700 kg-coal/t-HM. An additional energy reduction of 1.3 GJ/t-HM is reported by utilizing off-gases after CO2 removal.
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CO2 Emission Reduction Potential |
The process is reported to have 4% less CO2 reductions, as compared to blast furnace route. |
Costs |
According to the company, the capital and operational costs of Finex are 15 – 20% lower than conventional BF route (Siemens VAI). |