Improved Process Control and Quality Assurance

With improved process control, operational parameters can be optimized and energy can be saved. In addition, improved process control is likely to result in increased productivity, improved safety and better product quality (US EPA, 2010). Quality assurance in sinter plant can be achieved by measurement of temperature and permeability directly beneath the strand by means of a measuring pallet. Knowledge-based and numerical application functions and simulation models were delopyed in this regard (BFI, 2012).

This measure is regarded to have high application potential in China, India and the US.

Development Status Products
Commercial
sinter

Improved Process Control and Quality AssuranceCosts & Benefits

Parent Process: Sinter Plant
Energy Savings Potential

This technology may result in savings of 2-5 Percent energy use, approximately equal to 0.05 GJ/t-sinter. (US EPA, 2010. p. 14)

CO2 Emission Reduction Potential

US flag Emissions can be reduced by 5 kg CO2/t-sinter (US EPA, 2010. p. 14).

Costs

Capital costs were estimated to be $0.21/t-sinter (US EPA, 2010. p. 14).

Improved Process Control and Quality Assurance Publications

Available and Emerging Technologies for Reducing Greenhouse Gas Emissions from the Iron and Steel Industry

Page Number: 

9, 14

Improved Process Control and Quality Assurance Resources

Quality Assurance in Sinter Plants