Injection of Aluminium instead of Ferrosilicon for Stainless Steel Making in EAF

To save electrical energy and improve the metal yield when making stainless steel in an electric arc furnace a new process was developed and tested under industrial conditions. This involves injecting a reagent (fine grained aluminium or calcium carbide) into the molten slag. The injection of aluminium causes exothermic reduction of the chromium in the slag. The formation of metallic chromium makes it possible to save on costly alloying elements to adjust the chromium content in the steel, while the reduction of the chromium oxide contained in the slag improves the foamability of the slag during injection of coal and oxygen, which additionally contributes to saving electrical energy.

Development Status Products
Research

Injection of Aluminium instead of Ferrosilicon for Stainless Steel Making in EAFCosts & Benefits

Parent Process: Electric Arc Furnace
Energy Savings Potential

Electrical energy demand was significantly decreased by approximately 10%.

CO2 Emission Reduction Potential

Reduction in emissions because CO is not let to oxidize rather it foams the slag.

Costs

Cost decreases due to savings in alloying agents such as Cromium.

Injection of Aluminium instead of Ferrosilicon for Stainless Steel Making in EAF Resources

Tätigkeitsbericht/Activity Report

Page Number: 

78