New-Scrap Based Steelmaking Process using Primary Energy

The efficient use of primary energy in the heating and melting steps should be possible in a counter-current reactor. In a reactor designed in this way, the scrap to be molten is continuously charged at the top. Fed material is transferred to the liquid state with tapping temperature roughly above liquidus by the combustion of fossil fuels with O2. Since it is physically impossible to significantly superheat the melt in the presence of solid material, superheating occurs in a separate vessel by electricity. The melting vessel here is a counter current reactor and the superheating vessel is an EAF with a power requirement comparable to that of a ladle furnace.

Development Status Products
Demonstration

New-Scrap Based Steelmaking Process using Primary EnergyCosts & Benefits

Parent Process: Electric Arc Furnace
Energy Savings Potential

About 32% reduction of primary energy Intensity for liquid steel production compared to the conventional EAF is expected by this technology.

CO2 Emission Reduction Potential

Depending on the CO2 emission of the electricity grid, the significant amount of CO2 emission will also be reduced.

Costs

There will about 19% reduction in the energy cost per tonne of liquid steel produced.

New-Scrap Based Steelmaking Process using Primary Energy Publications

The State–of-the-Art Clean Technologies (SOACT) for Steelmaking Handbook

 

The State–of-the-Art Clean Technologies (SOACT) for Steelmaking Handbook is developed as part of the Asia-Pacific Partnership on Clean Development and Climate program and seeks to catalog the best available technologies and practices to save energy and reduce environmental impacts in the steel industry. Its purpose is to share information about commercialized or emerging technologies and practices that are currently available to increase energy efficiency and environmental performance. 

Page Number: 

85

New-Scrap Based Steelmaking Process using Primary Energy Resources

New Scrap-Based Steelmaking Process Predominantly Using Primary Energy

2008