Top Gas Recycling Blast Furnace

CO and H2 content of the top gas has a potential to act as reducing gas elements, and therefore their recirculation to the furnace is considered as an effective alternative to improve the blast furnace performance, enhance the utilization of carbon and hydrogen, and reduce the emission of carbon oxides. In Top Gas Recycling Blast Furnace (TGRBF), oxygen is blown into the blast furnace instead of hot air to eliminate N2 in off-gas. Part of the off-gas containing CO and H2 is utilized again as the reducing agent in BF. CO2 from the off-gas is captured and sebsequently stored.Various recycling processes have been suggested, evaluated or practically applied for different objectives. These processes are distinguished by: 1) with or without CO2 removal, 2) with or without preheating, and 3) the position of injection. This technology has not yet been commercially deployed, but is the focus of intensive R&D in the ULCOS program.

Development Status Products
Research

Top Gas Recycling Blast FurnaceCosts & Benefits

Parent Process: Blast Furnace System
Energy Savings Potential

A 26% coke saving/ton Hot Metal from the current BF coke consumption is feasible by the application of this technology.

CO2 Emission Reduction Potential

A 15% reduction of CO2/t-HRC is expected to be feasible without CCS. Upto 50% CO2 Reduction is possible with CCS.

Costs

Investment and/or operational costs are not available because technology is still in research.

Top Gas Recycling Blast Furnace Publications

Low CO2 Steels

Page Number: 

9-16

Developments and Evaluation of the ULCOS Blast Furnace Process at LKAB Experimental BF in Lulea

November 2, 2008
Baltimore, USA

Page Number: 

2

Page Number: 

25

Top Gas Recycling Blast Furnace Websites

Top Gas Recycling Blast Furnace