Dust Recylcing in Rotary Hearth Furnace

Dust recycling in the rotary hearth furnace (RHF) was applied at Nippon Steel’s Kimitsu Works in 2000. The dust and sludge, along with iron oxide and carbon, are agglomerated. The iron oxide is reduced at high temperatures. Zinc and other impurities in the dust and sludge are expelled and exhausted into off-gas. DRI pellets made from the dust and sludge have 70% metallization and are strong enough to be recycled to the blast furnaces.

Indian flag IIP's experts state that a modified version of this process, where alternatives fuels can be used, can be of interest for a centralized location where a number of plants are located as is the case in India.

Development Status Products
Commercial

Dust Recylcing in Rotary Hearth FurnaceCosts & Benefits

Parent Process: Direct Reduced Iron
Energy Savings Potential

Fuel ratio of BF decreases to 0.2kg/t-Pig Iron. JSIM reports the energy saving of 1400 TJ/year achieved by installing 2 units of this system in Japan.

CO2 Emission Reduction Potential

Lower emissions due to reduced energy consumption.

Costs

This technology results in waste reduction and therefore decreases the disposal costs.

Dust Recylcing in Rotary Hearth Furnace Publications

The State–of-the-Art Clean Technologies (SOACT) for Steelmaking Handbook

 

The State–of-the-Art Clean Technologies (SOACT) for Steelmaking Handbook is developed as part of the Asia-Pacific Partnership on Clean Development and Climate program and seeks to catalog the best available technologies and practices to save energy and reduce environmental impacts in the steel industry. Its purpose is to share information about commercialized or emerging technologies and practices that are currently available to increase energy efficiency and environmental performance. 

Page Number: 

100

Asia Pacific Partnership Appendix

Page Number: 

12