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This Appendix to the main report of Ironmaking Process Alternatives Study, produced by Lockwood Greene, provides detailed information on alternative iron making processes,
HYL III is another gas based DRI process. The process uses reducing gases within a moving bed shaft furnace reactor to remove the oxygen from iron ore pellets and lump ore. In comparison to other similar technologies, it operates a slightly higher reduction temperatures (~ 930 ºC) and intermediate reduction pressures (up to 6 bars). The process can produce cold and hot DRI as well as Hot Briquetted Iron (HBI).
The HYL III plant comprises two main process sections: the reducing gas generation and the reduction sections. Typically, the reducing gas generation section consists of a conventional natural gas-steam reformer to produce the H2 and CO required as make-up for the reduction process. The basic components of the reduction circuit, aside from the reactor, are: a gas heater to increase the reducing gases temperature up to 925°C; a scrubbing unit for dedusting, cooling and H2O elimination from top gases; the recycle gas compressor and the CO2 removal unit.
As the process includes a sulfur removal step prior to the conventional steam reformer, it can utilize higher-sulfur ore and gas feeds. A better control of the reducing gas CO to H2 ratio since it is equiped with a selective CO2 removal circuit in a circulating gas system. This allows a wide range of CO to H2 ratios to be used depending on the required degree of metalization and/or carbon content.
Development Status | Products |
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Commercial
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DRI
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Parent Process: Direct Reduced Iron | |
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Energy Savings Potential |
The energy consumption of the process is 10.4 GJ/t-DRI. |
CO2 Emission Reduction Potential |
IEA reports that CO2 emissions of steel produced from 100% natural gas based DRI is between 0.77 to 0.92 t-CO2/t-steel. |
Costs |
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This Appendix to the main report of Ironmaking Process Alternatives Study, produced by Lockwood Greene, provides detailed information on alternative iron making processes,