Improving System Life of BOF and EAF Hoods,Roofs and Side Vents

Steel manufacturing leads to the generation of large amounts of heat, dust, and waste gases in BOFs and EAFs. Furnace hoods, roofs, and sidewall systems are water-cooled components that enable the off-gases >3,000ºF to be properly cooled and processed prior to being discharged. These components are also subjected to physical wear and tear caused by slag particulates from the steelmaking process. This aggressive environment erodes conventional carbon steel furnace components. The aluminum bronze alloy has been demonstrated successfully in the basic oxygen furnace as a material that can stand up to the harsh steelmaking environment. It has also been shown to perform equally well in electric arc furnace applications, even though conditions differ significantly between the two processes.

Development Status Products
Commercial

Improving System Life of BOF and EAF Hoods,Roofs and Side VentsCosts & Benefits

Parent Process: Basic Oxygen Furnace
Energy Savings Potential

Technology saves more than 5.3 billion Btu per year in a BOF skirt installation, with an additional 4 billion Btu annual savings from installations in other system components.

CO2 Emission Reduction Potential

It reduces CO2 emissions by 550 metric tons/year.

Costs

Maintenanace costs are 5% comparing with former maintenance.

Improving System Life of BOF and EAF Hoods,Roofs and Side Vents Resources

Aluminum Bronze Alloys to Improve the System Life of Basic Oxygen and Electric Arc Furnace Hoods, Roofs, and Side Vents

July 1, 2002 through June 30, 2006

Page Number: 

1 & 3

Improving the System Life of Basic Oxygen and Electric Arc Furnace Hoods, Roofs, and Side Vents

Page Number: 

1