The U.S. Environmental Protection Agency’s (EPA) energy guide, Energy Efficiency Improvement and Cost Saving Opportunities for the U.S. Iron and Steel Industry, discusses energy efficiency practices and technologies that can be implemented in iron and steel manufacturing plants. This guide provides current real world examples of iron and steel plants saving energy and reducing cost and carbon dioxide emissions.
Integrated Casting and Rolling
In conventional finishing operations are cooled after casting and then need to be reheated in order to give final shapes and dimensions in rolling operations. Integrated casting and rolling is founded on the basic idea that by reducing the number of separate processes, or at least the physical distance between different processes, the consumption of energy and other consumables can be reduced and productivity can be enhanced. Today this approach is applied in different ways and complexities and under different titles. Some examples include: direct rolling; thin slab casting, strip casting. Depending on the chosen approach, the system these replace, and the product a wide spectrum of savings are possible through integrated casting and rolling.
Development Status | Products |
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Commercial
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Integrated Casting and RollingCosts & Benefits
Parent Process: Casting | |
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Energy Savings Potential |
Energy savings can range from 35% to close to 100%. |
CO2 Emission Reduction Potential |
CO2 emissions are reduced due to reduced fuel consumption. |
Costs |
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Parent Process: Rolling Mills | |
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Energy Savings Potential |
Energy savings can range from 35% to close to 100%. |
CO2 Emission Reduction Potential |
CO2 emissions are reduced due to reduced fuel consumption. |
Costs |
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Integrated Casting and Rolling Publications
Energy Efficiency Improvement and Cost Saving Opportunities for the U.S. Iron and Steel Industry
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Global Warming Countermeasures: Japanese Technologies for Energy Savings / GHG Emissions Reduction
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This revised 2008 version of the publication from New Energy and Industrial Technology Development of Japan includes information on innovative Japanese technologies for energy efficiency and for the reduction of CO2 emissions.