Midrex with CO2 Removal System

Midrex has developed a new concept, employing a CO2 removal system that allows for even lower emissions. This option uses an amine-type system that removes CO2 from the top gas. This stream is then preheated, with part of it added to the reformed gas, which goes to the shaft furnace. The remainder is used for top gas fuel in the reformer burners.

The advantage of this option is the flexibility it provides the plant operator, with relatively small changes in capital cost, operating consumptions, and operating costs. The use of CO2 removal allows for higher DRI production without adding additional reformer bays, and lowers natural gas consumption, in addition to the benefits of lower CO2 emissions.

Development Status Products
Commercial
DRI

Midrex with CO2 Removal SystemCosts & Benefits

Parent Process: Direct Reduced Iron
Energy Savings Potential

This process is reported to reduce natural gas consumption.

CO2 Emission Reduction Potential

According to the information provided by the company, If the removed CO2 is used for enhanced oil recovery, sequestered underground, or sold into a pipeline, stack CO2 emissions per ton of DRI are reduced by 250 kg/t DRI, about 50%.

Costs

Midrex expects that in most cases, the technology will result in a net decrease in operating cost.

Midrex with CO2 Removal System Publications

The State–of-the-Art Clean Technologies (SOACT) for Steelmaking Handbook

 

The State–of-the-Art Clean Technologies (SOACT) for Steelmaking Handbook is developed as part of the Asia-Pacific Partnership on Clean Development and Climate program and seeks to catalog the best available technologies and practices to save energy and reduce environmental impacts in the steel industry. Its purpose is to share information about commercialized or emerging technologies and practices that are currently available to increase energy efficiency and environmental performance. 

Page Number: 

62-63