In-Situ Real-Time Measurement of Melt Constituents

This technology employs a laser-induced breakdown spectroscopic (LIBS) technique to measure, in-situ and in real-time, the constituents of the melt in a process furnace. By allowing in-situ, real-time measurement of melt constituents, this technology will improve product quality by reducing defects. It will increase furnace life by diagnosing the state of the furnace, and provide necessary data to develop and validate computer modeling and simulation.

These processes are currently too costly.  However, due to their high potential there are projects concentrating on lowering costs and making the technology more widely available (such as US Deparment of Energy's Industrial Technologies program). 
 

Development Status Products
Demonstration

In-Situ Real-Time Measurement of Melt ConstituentsCosts & Benefits

Parent Process: Basic Oxygen Furnace
Energy Savings Potential
CO2 Emission Reduction Potential
Costs

Commercial cost ranges from $750000 to $2 million. A US-DOE project aims at producing the system costing less than $100,000.

Parent Process: Casting
Energy Savings Potential

it is estimated that worldwide application of this technology in steel plants can save 27.4 PJ of energy. 

CO2 Emission Reduction Potential
Costs

Commercial cost ranges from $750000 to $2 million. A US-DOE project aims at producing the system costing less than $100,000.

In-Situ Real-Time Measurement of Melt Constituents Publications

In-Situ, Real-Time Measurement of Melt Constituents

Feb 2001

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